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Global Steel Increases Output by 18% with New Morgan Equipment
WORCESTER, Mass. August 14, 1997

As a result of the recent major upgrade to its two-strand mill, Global Steel Wire, S.A., formerly Nueva Montana Quijano, of Santander, Spain, will be able to produce 650,000 tons of rod per year.

According to Michael Shore, senior vice president, Engineering and Rolling Mill Technology for Morgan, "The annual production is 100,000 tons more or 18 percent higher than its previous output prior to the upgrade, and more than four times the mill's original annual output of 150,000 tons when it was first installed in 1960."

All of the upgrades were carried out by the mill's designer and manufacturer, Morgan Construction Company, of Worcester, Mass., USA. The new equipment included three shears, seven No-Housing stands, two newly designed Ultra Heavy Duty 285 pre-finishin g Vee type Mini-Blocks, the latest tail end controls on its laying heads, an extension of its Stelmor™ conveyors, and a completely new reform station with Morgan's exclusive ring distributors. In addition, Morgan designed a new pallet and stem transferring system which easily conveys the increased coil weight of 2.5 metric tons onto a new hook carrying system.

Shore, who has personally handled Morgan's upgrades to Global's mill since conception in 1960, described the most recent startup as "one of the best for any rod mill in the world." He said the mill produced 38,000 metric tons at the end of its first month following its restart. "Since then, the mill has seen its average monthly output increase to 61,500 tons in spite of a limited furnace capacity of 100 metric tons per hour," he noted.

Regarding the mill's speed, the design speed was 25 meters per second in 1960. "Following the recent upgrade, the mill is running at 85 meters per second, and has a futuristic speed of 115 meters per second. In addition, its mill yield is more than 96 percent of capacity," he said

Morgan Construction Company, is a designer and producer of high-quality rolling mill products and services for the metal industry worldwide.

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